A WireEDMMachinistjob involvesMastercam programming, programselection, settingup,and operating Mitsubishi and Sodick wireEDM machinestopreciselycutandshapemetalparts,requiringstrongtechnicalskills,attentiontodetail,andknowledgeofmachiningprinciples.
ProgramminginMastercam
oFullyknowledgeableinprogramminganddefiningparameterstomakehighprecisionpartswithtolerancesrangingfrom
±0.0002to±0.001
ProgramSelectionandSetup:
oReadingandinterpretingtechnicaldrawingsandspecifications.
oSettingupandadjustingmachineparametersforoptimalperformance.
oSelectingappropriatewireelectrodeforholepopperandWireEDMfixtures.
OperationandMonitoring:
oOperatingwireEDMmachinestoproducepartsaccordingtospecifications.
oMonitoringtheEDMmachiningprocesstoensureaccuracy andquality.
oIdentifyingandaddressingpotentialproblemsorissuesduringoperation.
InspectionandQualityControl:
oPerformingprecisionmeasurementsandqualityinspectionsofmachinedparts.
oVerifyingdimensions,alignments,andclearancesusingmeasuringinstruments.
oEnsuringthatpartsmeetspecifiedtolerancesandqualitystandards.
MaintenanceandSafety:
oMaintainingmachinesandequipmentinsafeandefficientworkingconditions.
oFollowingsafetyproceduresandregulations.
oKeepingtheworkareaclean andorganized.
OtherDuties:
oCollaboratingwithengineers,toolmakers, andotherteammembers.
oParticipatingincontinuousimprovementinitiatives.
oProvidingsupportforothermachiningprocesses.
·HighSchoolGraduateorequivalent.
·5–10yearsofsolidexperienceinset-up andoperationofwireEDMmachine.
·Abilitytoworkfromcomplexdrawings withclosetolerances.
·Experiencewithlowvolume,highmixproduction
·AbilitytointerpretGeometricDimensioningandTolerancing(GD&T).
·Experiencewithgagesandmeasuringequipment.
·Musthaveowntools(e.g.micrometers,calipers,depthmicrometer,etc.)
Relationships:
§ReportstotheOperationsSupervisorandworkscloselywithoperations,engineering,andAdmin-CSR.
§Thispositioninvolvescontact withvariouslevelsof employeeswithinthecompany.
Demands:
·Workmayrequiresitting,standing,orwalkingforextendedperiods,primarilyonlevelsurfaces.
·Activitiesmayinvolvereachingaboveshoulderheight,belowwaistlevel,andliftingasneededtoprocessorstorematerials.
·Properliftingtechniques arerequired. Liftingto50poundsmaybe necessaryonoccasion.Pushingorpullingwithamaximumforceofup to 150 pounds may also be required.·Thispositionrequiresworkinginamanufacturingenvironment,withexposureto ambient roomtemperatures,standardlighting, and traditional manufacturing equipment.
·Useofpersonalprotectiveequipment(PPE)isrequired,includingsafetyglasses withsideshields;hearingprotectionmayberequired under certain conditions.