Job Description
Job Overview:
Job Summary
The Welding Engineer is responsible for developing, qualifying, and continuously improving welding processes used in the production of wedge wire and filtration screen products. This includes precision TIG and resistance welding for thin wire and rod assemblies, custom mandrel applications, and ensuring compliance with both internal and industry standards. The role requires collaboration across engineering, production, maintenance, and quality teams to ensure process stability, high product quality, and operational efficiency.
Key Responsibilities
Welding Process Development & Qualification
- Develop, qualify, and document welding procedures (WPS, PQR, WPQR) tailored for wedge wire screen assemblies.
- Specify welding methods, parameters, and consumables optimized for fine-wire and stainless steel components.
- Support and maintain automated and orbital welding systems.
Production Support & Continuous Improvement
- Provide real-time troubleshooting of welding issues, minimize rework, and support root cause analysis.
- Lead improvement projects aimed at scrap reduction, cycle time optimization, and weld quality enhancement.
- Apply lean manufacturing tools (SMED, Kaizen, 5S) to the welding and fabrication areas.
Tooling & Fixture Development
- Collaborate with tooling engineers to develop custom mandrels, winding fixtures, and weld jigs.
- Support design and maintenance of tooling for high-precision welding of cylindrical and conical screens.
Quality & Compliance
- Establish weld inspection criteria and support integration of slot width measurement systems (optical, laser).
- Ensure compliance with relevant standards such as AWS D1.6, ASME Section IX, and customer-specific requirements.
- Document weld procedures and maintain compliance records for audits.
New Product Introduction (NPI) & DFM Support
- Participate in design reviews and provide feedback on manufacturability and weldability of new screen designs.
- Support pilot runs and scale-up for new or custom products requiring unique welding setups.
Training & Documentation
- Train weld technicians on best practices and ensure adherence to qualified procedures.
- Create and maintain detailed work instructions and visual aids for welding operations.
Required Qualifications
- Bachelor’s degree in Welding Engineering, Mechanical Engineering, or a related discipline.
- 3+ years of experience in welding process engineering, preferably in a precision manufacturing environment.
- Strong knowledge of TIG, resistance, and automated welding processes.
- Familiarity with stainless steels and corrosion-resistant alloys used in filtration products.
- Experience with welding standards and codes (e.g., AWS, ASME).
- Proficiency in CAD software and understanding of fixture/tooling design.
Preferred Qualifications
- Certified Welding Inspector (CWI) or Certified Welding Engineer (CWEng) credentials.
- Experience with screen fabrication or custom metal filtration components.
- Lean Six Sigma certification or equivalent process improvement training.
- Professional standing with appropriate professional society such as AWS or ASQ is highly desirable.
- AWS Certified Welding Inspector (CWI) certification and the ability to administer an approved welding program.
- ASNT TC-1A Certified Level III in one or more NDE methods is highly desirable, but not required.
- Ability to define problems, collect data, establish facts, draw valid conclusions, and make actionable recommendations.
- Ability to read, analyze, and interpret common scientific and technical publications related to welding, materials, and manufacturing processes.
- Ability to support and contribute to an effective Quality Management System consistent with International Quality Standards (e.g., ISO 9001).
Working Conditions
Split between manufacturing floor and engineering office environments.
Occasional travel may be required for supplier audits or customer technical support.
Exposure to welding equipment, heat, and occasional fumes—appropriate PPE provided.
Why Johnson Screens is a Great Place to Work:
At Johnson Screens, we value open-mindedness, competence, collaboration, and integrity. We support our people with competitive total rewards, comprehensive benefits, and continuous development – so everyone can work with confidence and deliver results that matter.
Shared Cost Benefits
Medical and Prescription Drug Insurance, Dental Insurance, 401(k) Plan - 5% Employer Match, Health Spending Account (HSA)
Employee Paid Benefits
Vision Insurance, Flexible Spending Account (FSA), Supplemental Life and AD&D, Critical Illness, Hospital Indemnity, Legal Insurance
Employer Paid Benefits
80 Hours of Paid Holidays per Year, Vacation Time Off, Sick Time, Short-Term Disability, Long-Term Disability, Basic Life and AD&D, Accident Insurance, Business Travel Accident Insurance, Employee Assistance Program (EAP), Tuition Reimbursement, Student Scholarships
About Johnson Screens – A brand of Aqseptence
Johnson Screens is the leading global provider of innovative screening and separation solutions. We support a wide range of industries, which means that almost every product around us has touched one of our screens during its manufacturing process. Since our inception over a century ago, our products have helped protect lives by reducing harmful waste, providing clean water, and making the best use of our precious natural resources. We strive to be a great place to work and do what is right for our customers and our people. We thrive on innovation and continuous improvement, and we believe that our people are the key to our success.
Our daily work is guided by six values, which we call our True North:
Open-Mindedness
Competence
Confidence
Collaboration
Integrity
Results
This is the standard we hold ourselves to – and we’re raising the bar. High performers belong here. If you’re ready to make your mark, we’re ready to meet you. Apply now and grow with Johnson Screens.
Johnson Screens is an equal opportunity employer, including disability and protected veteran status.
