Senior Controls Engineer

Job Title: Senior Controls Engineer
Date: 2025
Reports To: Controls Engineering Manager

SUMMARY
The Senior Controls Engineer is responsible for producing the implementation of controls and process engineering designs for an engineering and manufacturing company that produces systems for thin film deposition, vacuum processes, and thermal vacuum system applications.

ESSENTIAL JOB FUNCTIONS

Develop process functional design specifications that detail control strategy and sequence of operations.
Taking lead on projects where the engineer has designed, implemented and testing code on systems in excess of $5 million.
Regular travel, both in the United States and abroad, is required.
Document engineering design by recording electric controls engineering design features, functions, operational requirements, and warnings; specifying operational training; detailing safety and support requirements and operating procedures.
Preform system integration (I/O checkout, testing performance, meeting customer expectations).
Produce documentation of user manuals based on control concepts of the system.
Maintain and organize software backups from systems either in production or at customer facilities.
Preform Acceptance Testing (FAT/SAT) with customers to meet their expectations.
Preform on-site upgrades to existing systems at customer facilities.
Produce redlines of system fault and flaws.
Support customer problems remotely (diagnostics and upgrade implementation)
Knowledge of Thin Film Deposition practices and techniques

COMPETENCIES

Proven understanding of common vacuum techniques and practices
Proficient programming skills with PLC controllers (Allen Bradley)
Proficient HMI programming experience with Labview and one other HMI software (Wonderware, FactoryTalk SE/ME, Advantech etc.)
Excellent project management skills and ability to multi-task
Excellent troubleshooting skills with software and hardware
Strong communication skills and ability to work effectively with customers and co-workers

EXPERIENCE, EDUCATION & SKILLS

Bachelor’s degree in Electrical Engineering or a related field.
Minimum of 7 years of related experience.
Proficiency in MS Office products.
Proficiency in AutoCAD.
Excellent oral and written communication skills.

SUPERVISORY RESPONSIBILITY:
None

WORKING CONDITIONS/PHYSICAL DEMANDS:
Standard office environment with occasional travel to customer sites for evaluations