Job Description

Bericap is a privately held family-owned company founded in 1926, and is one of the leading manufacturers of plastic closures for food, beverage and industrial markets. As a result of continued growth Bericap NY has a full-time, hourly opening for **Quality Lead **reporting to the Quality Manager.

This position will ensure product and material testing are conducted as required and that they meet customer and internal specifications. This role will oversee QA Auditor payroll, scheduling and training and will serve as backup for vacation coverage. The Lead Quality Auditor is pivotal in driving continuous improvement, maintaining compliance, and fostering a culture of quality across the organization. Supporting the plant in ensuring that all testing equipment, vision and other inspection systems, closures and microbiological testing are in compliance and meet both internal and external requirements.

Responsibilities

**Personnel **

• Schedule and provide Quality Auditor back-up and vacation coverage
• Approve time off requests
• Complete payroll timesheets in an accurate and timely manner
• Train new and existing Quality Auditors as required

Inspection and Testing

• Daily collection of samples from production floor
• Provide technical testing support to the QA, production, process and technical teams
• Assuring product quality and stability through dimensional and functional verification in accordance with approved Bericap test methods
• Validate, using red-flag processes, the effectiveness of mold and/or machine PM’s via product dimensional and functional verification
• Perform verification of product during first-off red flag, in-process, and final inspection stages in accordance with the QA test plan
• Daily checks with Go/No Go gauges, measurements using a DeMeet and other testing methods
• Perform non-routine testing as required
• Instruct production of cavity shut off requirements when a cavity specific defect is detected
• ATEQ testing using Auto ATEQ machines, 8UP, preforms, SST and water bath tests
• Verify incoming raw material samples for acceptable quality and COA’s for accuracy
• Quarantine and contain non-conforming production
• Perform regular GMP audits and glass audits
• Monitor production floor, infection and secondary process machines to ensure compliance with quality standards
• Report and highlight any non-compliance to the QA Manager
• Ensure timely and comprehensive communication with relevant stakeholders with respect to non-compliant and/or held product

Product Qualifications & Production Monitoring

• Perform plant level product qualifications (BNAs) in conjunction with the Quality Engineer
• Plan and coordinate QA testing during planning meetings for plant level product qualifications
• Analyze production data and submit specification target changes or internal deviations to the Director of Quality and Compliance
• Assist in the installation and verification of new technology/equipment with the Quality/Engineering group

Microbiological Compliance

• Oversee facility microbiological testing activities for compliance with IMS and HACCP standards
• Ensure microbiological testing, procedures and results are maintained and up to date

Vision and Other Inspection Systems

• Conduct daily inspections and verifications of machine vision, spark tester systems, and other advanced inspection systems
• Diagnose hardware or software issues in live production environments and providing technical support
• Create and fine-tune inspection algorithms for defect detection, object recognition, and dimensional measurement
• Analyze and report metrics such as accuracy, speed, and false rejection rates to improve system reliability and reduce scrap
• Coordinate with process and maintenance teams to identify and implement process improvements to reduce waste and optimize process settings
• Complete regular validation, challenge tests, and calibration of machine vision and spark tester systems
• Maintain and coordinate preventative maintenance schedule of machine vision, spark tester systems, and other advanced inspection systems
• Collect and analyze data and samples in support of quality assurance programs
• Adjust machinery, read blueprints, diagrams or schematic drawings to repair or replace defective parts
• Oversee, review, and approve changes to inspection system settings
• Monitor and maintain Vision Portal System

Laboratory Support

• Assist with quality complaints and internal defect investigations
• Assist the Quality Supervisor with troubleshooting and correcting causes for non-conforming product and performing QA held inventory transactions in Freedom
• Assist with QA Department fiscal year period cost budget planning
• Monitor all laboratory supply stock levels and replenish when necessary
• Provide leadership in the absence of the QA Manager and perform routine testing/provide backup in the absence of Quality Auditors
• Support the Quality Engineer with Process/Continuous Improvement (CI) Projects as required
• Provide support with internal audits for ISO 9001:2015 and SQF in conjunction with the lead internal auditor
• Conduct internal and customer recall exercises
• Work with production to ensure that all finished goods meet established customers, company, current quality management system requirements and industry standards

Data Analysis and Record Keeping

• Review prior shift compliance data and historical trend on SPC to ensure closures are in compliance
• Perform QA holds entries using SAP and Freedom, analyze non-conforming products and assist with backtracking and quality defect reporting
• Retention of raw material/production samples, COA’s and other QA records

**Other **

• Ensure all quality, food safety, safety, environmental as well as all other Company policies and procedures are followed
• Ensure that all quality, food safety, safety, and environmental issues are reported to the appropriate manager or supervisor
• Participate in internal and customer recall exercises when required
• Support internal and external audit requirements as needed
• Participating in the See It, Sort It, Report It program
• Maintain a safe and clean work environment at all times

**Skills & Abilities **

• Good mathematical skills and mechanical aptitude
• Strong oral/written communication skills
• Proficiency in Microsoft Excel and Word
• Analytical skills with the ability to solve problems
• Must be able to work independently or under limited supervision
• Ability to manage time effectively
• Ability to thrive in a dynamic and collaborative team environment
• Leadership skills are an asset

Education

• University degree or College diploma in Quality Assurance or a technical discipline preferred

Experience

• 3+ years of Quality Assurance experience in a manufacturing environment preferred
• Injection molding experience an asset

Reporting Structure

• This position reports to the Quality Manager

Benefits

• Medical, dental and vision insurance

• FSA and Dependent Care Accounts

• Company paid short term, long term and life insurance

• 401(k) plans with company matching contributions

• Paid Time Off

• Tuition Reimbursement

• Employee Recognition Program

• Employee Fitness Reimbursement

About Bericap

Bericap is a privately held family-owned company founded in 1926, and is one of the leading manufacturers of plastic closures for food, beverage and industrial markets. Bericap’s plastic closures incorporate tamper evidency, sealing features, pouring features, and are backed by our R & D centers in the U.S. and Europe.

Bericap produces more than 91 billion closures annually with 26 plants operating in 21 countries and employs more than 4,000 people. The quality of people is the one element that distinguishes one company from others; Bericap recognizes that it is the total sum of its employees' talent and professionalism that is responsible for its success. For this reason, the Company makes every effort to attract the finest professionals, nurture their growth, and place their capabilities at the service of its customers.

Bericap NY, LLC is an Equal Opportunity Employer and administers all personnel practices without regard to race, color, religion, sex, age, national origin, disability, sexual orientation, gender identity or expression, marital status, veteran status, genetics or any other category protected under applicable law.