**SHIFTS: ROTATING CONTINENTAL **

Bericap is a privately held family-owned company founded in 1926, and is one of the leading manufacturers of plastic closures for food, beverage and industrial markets. As a result of continued growth Bericap has a full-time, hourly opening for a** Production Team lead - Process Technician** reporting to the Plant Manager.

Position Purpose

Ensure manufacturing operations run smoothly by keeping a close eye on machine performance, performing regular maintenance, troubleshooting technical problems, and actively working on process improvements. This role ensures production targets, quality standards and safety protocols are met while promoting a positive team environment and a continuous improvement culture. This position is a primary point of contact between front-line production staff and management, ensuring effective communication, workflow, and resource management throughout the shift.

Responsibilities

Injection Process Operation

Monitor daily process parameters on the injection machines
Optimize cycle time while ensuring conforming product
Establish optimum baseline process and calculated alarm parameters
Responsible for advanced process analyses
Lead or participate in mold and product design/drawing reviews when required
Liaise with outside suppliers and machine manufacturers to develop process improvements
Participate in tooling buy offs
Operate injection molding machines, vision systems, down-stream equipment, and material feed equipment
Assist with the start-up of new equipment by developing process parameters and implementing operator training plans
Monitor critical process parameters on the injection machines, vision systems, color feeders, color blenders and secondary systems to include scheduled process and equipment audits
Lead role in advanced process analysis: identifying process improvements that result in cost savings, improved part quality, and improvement of related KPI’s
Conduct process related training for operators
Participating in sample requests issued, and process related activities focused on identifying root causes

Production

Monitor shift output to ensure schedule and delivery target attainment
Issue repair and other required work orders, ensuring timely follow-up
Partner with planning and maintenance to ensure that scheduled or emergency maintenance on equipment is achieved as quickly as possible
Respond to incidents and implement preventative measures
Enforce 5S standards across the plant floor to ensure a clean, organized, and efficient work environment
Ensure that any Joint Health and Safety Committee (JHSC) members are afforded adequate time to meet their committee responsibilities
Monitor shift quality to ensure closures meet Bericap standards and respond to identified quality issues on a timely basis

Personnel Supervision

Handle all employee data with the upmost confidentiality and discretion
Manage time off requests and flag any staffing gaps with HR and Production Team Leader
Ensure employees, temporary personnel and visitors on the plant floor are compliant with GMP and safety policies and procedures
Plan, document and carry out sufficient cross training to provide adequate backup of all job functions in partnership with the Production Team Leader and HR
Ensure all employees sign in and out using On-Location System (WOL)
Facilitate onboarding for new hires and temporary personnel, ensuring proper documentation
Track employee attendance and ensure any such issues are identified in accordance with the policies outlined in the Employee Handbook
Ensure all Bericap policies and procedures are followed
Arrange shift coverage for Production personnel when necessary
Review and approve time-off requests and payroll timesheets with accuracy and within prescribed deadlines
Motivate production personnel to work as a team, both within production as well as other departments
Work with employees to further develop their skills and identify future areas of career interest
Participate in the management of employee performance through regular feedback, coaching and annual performance reviews
Partner with HR and the Plant Manager with respect to potential disciplinary actions
Document and deliver any disciplinary actions
Conduct a shift huddle prior to shift start emphasize on safety concerns, production targets, any major changes, coordinate workflow and assign tasks to team members

Other

Conduct evacuation drills as required
Attend communication and production meetings
Champion and participate in the See It, Sort It, Report It program
Ensure all quality, food safety, safety, environmental as well as all other Company policies and procedures are followed
Ensure that all quality, food safety, safety, and environmental issues are reported to the appropriate manager or supervisor
Ensure all work is conducted safely and without injury.

Skills & Abilities

Effective written and verbal communication skills
Effective organizational skills with attention to detail
Advanced injection molding knowledge related to troubleshooting and resin behavior
Advanced problem-solving skills focused on root cause analysis and lessons learned
Working knowledge of basic hydraulic/electric/pneumatic/vision systems
Effective time management skills
Blueprint reading
Proficiency in Microsoft Excel and Word
Ability to thrive in a dynamic collaborative team environment
Adaptability
Proven leadership and team management skills
Excellent communication skills

Education

Degree or technical certification preferred
Related production/leadership courses and seminars an asset

Experience

5-7 years’ experience with injection mold machines

**Reporting Structure **

Position reports to the Plant Manager

Benefits

Medical, dental and vision insurance
FSA and Dependent Care Accounts
Company paid short term, long term and life insurance
401(k) plans with company matching contributions
Paid Time Off
Tuition Reimbursement
Employee Recognition Program
Employee Fitness Reimbursement

About Bericap

Bericap is a privately held family-owned company founded in 1926, and is one of the leading manufacturers of plastic closures for food, beverage and industrial markets. Bericap’s plastic closures incorporate tamper evidency, sealing features, pouring features, and are backed by our R & D centers in the U.S. and Europe.

Bericap produces more than 91 billion closures annually with 26 plants operating in 21 countries and employs more than 4,000 people. The quality of people is the one element that distinguishes one company from others; Bericap recognizes that it is the total sum of its employees' talent and professionalism that is responsible for its success. For this reason, the Company makes every effort to attract the finest professionals, nurture their growth, and place their capabilities at the service of its customers.

Bericap NY, LLC is an Equal Opportunity Employer and administers all personnel practices without regard to race, color, religion, sex, age, national origin, disability, sexual orientation, gender identity or expression, marital status, veteran status, genetics or any other category protected under applicable law.

You should be proficient in:

Continuous Improvement
Food and Beverage Manufacturing
Food Safety and Quality Assurance (FSQA)
Programming Machine Vision Systems
ISO 9001 Certification Experience
Root Cause Analysis
Blueprint Reading
Microsoft Excel