Process Launch Engineer

Location: Marion, Illinois

Overview

We are seeking a Process Launch Engineer to support new product launches, manufacturing process development, and continuous improvement initiatives within a high-volume automotive manufacturing environment.

This role is responsible for leading production launch activities, validating manufacturing processes, supporting equipment readiness, and ensuring quality and production targets are achieved during ramp-up. The ideal candidate will have strong troubleshooting ability, hands-on engineering experience, and the drive to improve manufacturing performance.

This is an excellent opportunity to join a growing operation and play a key role in bringing new manufacturing processes into production.

Key Responsibilities

• Lead manufacturing launch activities for new products and process changes
• Develop, validate, and improve assembly, molding, welding, and testing processes
• Support production readiness, equipment validation, and process implementation
• Work closely with manufacturing, quality, maintenance, and engineering teams to ensure successful launches
• Monitor production performance including scrap, downtime, cycle times, and throughput
• Troubleshoot manufacturing and equipment issues using root cause analysis methods
• Conduct capability studies and analyse production data to improve process stability
• Support pre-production trials and manufacturing line setup activities
• Develop process documentation, specifications, and work instructions
• Coordinate activities with tooling, machinery, and equipment suppliers
• Assist with capital equipment planning and implementation
• Train production and maintenance teams on new processes and equipment
• Drive continuous improvement initiatives focused on safety, quality, and productivity

Requirements

• Bachelor’s degree in Engineering or related field preferred
• Associate degree with relevant automotive manufacturing experience also considered
• Experience supporting manufacturing launches, process engineering, or production engineering within automotive or industrial environments
• Strong understanding of manufacturing equipment, pneumatics, hydraulics, and automation systems
• PLC programming and troubleshooting experience preferred
• Ability to read and interpret schematics, blueprints, and technical documentation
• Strong problem-solving and troubleshooting ability
• Hands-on engineering mindset with the ability to support manufacturing operations directly
• Experience with Microsoft Office and engineering software tools such as SolidWorks preferred
• Strong communication and teamwork skills

What We’re Looking For

• A proactive engineer who enjoys solving manufacturing challenges
• Someone comfortable working both on the production floor and in a technical environment
• Strong attention to detail with the ability to manage multiple priorities
• A team-oriented individual who thrives in fast-paced manufacturing operations

Work Environment

• Combination of office and manufacturing floor environment
• Occasional travel may be required
• Flexibility to support off-shift launches, equipment startups, and production downtime situations as needed

Compensation & Benefits

Competitive salary based on experience

Medical, dental, and vision coverage

401(k) and retirement benefits

Paid vacation and holidays

Tuition assistance opportunities

Career growth within a manufacturing engineering environment