Role Summary

The Molding Operator 3 is an advanced-level operator responsible for full machine setups, process control, and complex troubleshooting of molding equipment. This role serves as a technical resource within the department and plays a key role in maintaining process stability, reducing scrap, and optimizing machine performance. The Molding Operator 3 operates with minimal supervision and supports continuous improvement initiatives while ensuring compliance with safety, environmental, and quality standards.

Key Responsibilities

Perform complete machine setups, mold changes, and material changeovers independently
Establish and verify proper process parameters to meet quality and production standards
Diagnose and resolve complex molding defects and process instability issues
Analyze scrap trends and implement corrective actions to improve yield and efficiency
Optimize cycle times and machine performance while maintaining quality requirements
Validate first-piece inspections and ensure conformance to control plans and specifications
Utilize precision measuring tools and quality documentation to verify dimensional accuracy
Collaborate with Engineering, Quality, and Maintenance on tooling improvements and process enhancements
Support new product launches, trials, and process validation activities
Serve as an escalation point for Molding Operator 1 and 2 employees
Train and mentor lower-level operators on setup procedures, defect identification, and troubleshooting techniques
Ensure accurate production reporting and documentation in required systems
Maintain strict adherence to 5S standards and all safety procedures, including lockout/tagout
Participate in and lead continuous improvement initiatives focused on process capability and waste reduction
Perform additional duties as assigned.

Qualifications Required

Education: None
Experience: 4–6 years of progressive molding or manufacturing experience
Demonstrated proficiency in full machine setups and process troubleshooting
Strong understanding of molding parameters and defect root causes
Ability to read and interpret blueprints, control plans, and technical documentation
Experience using precision measuring instruments
Ability to operate independently with minimal supervision.

Competencies/Skills

Advanced Technical Expertise: Deep understanding of molding processes and equipment capability
Process Ownership: Maintains stable, repeatable production processes
Troubleshooting Leadership: Resolves complex production and quality issues
Analytical Thinking: Uses data and observation to improve process performance
Quality Excellence: Maintains tight tolerances and minimizes scrap
Mentorship: Develops and supports lower-level operators
Decision-Making: Makes sound process adjustments within established guidelines
Continuous Improvement Mindset: Identifies and implements efficiency improvements.

Physical Requirements

Ability to stand for extended periods during the shift
Frequent bending, reaching, lifting, and repetitive hand movements
Ability to lift and carry up to 50 pounds as required
Ability to work in a manufacturing environment with exposure to heat, noise, and moving machinery
Manual dexterity to perform complex tooling changes and mechanical adjustments
Visual acuity to inspect parts and read gauges and documentation

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