LSI SOLUTIONS® founded in 1986, located in beautiful Victor, New York, is a dynamic and growing medical device company with over 500 employees dedicated to advancing minimally invasive surgical instruments through research, development, manufacturing, and marketing. We have doubled in size in just the last 4 years! The LSI Campus includes 10 buildings (170,000+ sq ft) on 95 meticulously cared for acres.

We are searching for passionate people looking to make a difference in the medical device industry. By joining LSI SOLUTIONS® an ISO 13485 certified company, you will become part of as energetic team working together to relentlessly pursue better patient outcomes with state-of-the-art devices. After all, our customer is ultimately the patient.

POSITION TITLE: Mold Maker I, II or III (Days 8am to 5pm)

LOCATION: Onsite at LSI Solutions in Victor, NY

HOURLY PAY RANGE: $32.00/hour to $45.00/hour

SHIFT HOURS: Monday to Friday (Days 8am to 5:00pm)

JOB SUMMARY: The Mold Maker is responsible for the fabrication of new plastic injection molds, mold modifications, repairs, and the machining of mold components to produce products that meet specifications. This skill set can include working from CAD models and related documentation to program and operate a variety of high-end CNC equipment to fabricate complex mold components. The Mold Maker promotes a work environment that is positive, safe, seeks to continuously improve, and is focused on meeting the goals and objectives of the organization.

ESSENTIAL FUNCTIONS:

Level I

Maintain a clean and safe work area and follow standard safety procedures and personal protective equipment requirements.
Read and understand part drawings and basic GD&T.
Perform and document preventative maintenance on machines and molds.
Accurately use measurement tools (i.e., micrometers, calipers, indicator, scale).
Operate a variety of manual machines (e.g., Mills, cutoff saw, surface grinder, wet grinder).
Set-up machines, load programs, and set up work independently with little to no supervision.

Level II

Review complex drawings and GT&D.
Build new plastic injection molds and perform mold modifications and repairs.
Operate a variety of precision CNC equipment to fabricate complex mold components.
Program and troubleshoot complex tool paths using MasterCam.
Identify and troubleshoot tooling, equipment, and process issues (e.g., poor venting, flash).
Cross-train other employees as needed based upon knowledge and experience.
Work with Engineers, Tool Designers, etc. providing input to manufacturing capabilities on new and existing molds.

Level III

Work with CAD/CAM using MasterCAM and PowerMill, and Esprit software consistently with no supervision.
Program, set-up, run parts, inspect, and make adjustments to produce conforming parts consistently with no supervision.
Support Discovery and Engineering on rapid prototyping and urgent requests.
Write and implement Macros.
Train junior Machinist or Mold Maker Apprentices.

ADDITIONAL RESPONSIBILITIES:

All other duties as assigned.

EDUCATION & EXPERIENCE:

Level I

High School Diploma or equivalent required.
Minimum 2 years’ injection mold making experience required.
Completion of trade school preferred.

Level II

High School Diploma or equivalent required.
Minimum 4+ years’ injection mold making experience required.
CAD/CAM experience using MasterCAM, PowerMill, and Esprit software or equivalent preferred.
Experience working with close tolerances in a variety of metals preferred.
Experience with machining hardened steel including drilling, thread milling, and impression work preferred.
Completion of Trade school or N.Y.S. Certification Papers, Journeyman Papers preferred.

Level III

High School Diploma or equivalent required.
Minimum 10+ years’ injection mold making experience required.
Advanced programming experience required, and Partmaker/Esprit preferred.
High feed machining / Makino high performance milling experience preferred.
Completion of Trade school or N.Y.S. Certification Papers, Journeyman Papers preferred.

KNOWLEDGE, SKILLS & ABILITIES:

Level I

Working knowledge of shop math (e.g. Trigonometry, Geometry).
Ability to read blueprints, work instructions, and inspection criteria.
Must be proficient in the use of standard inspection equipment.

Level II

Capable of programming using MasterCAM and/or PowerMill preferred.
Ability to hold tolerances down to +/- .0001”.
Ability to read, analyze, and interpret drawings including GD&T.

Level III

Proficient with MasterCam Mill MultiAxis.
Capable of writing complex multi axis programs.
Understanding of tooling geometry and coatings for hardened materials for impression work along with types for soft materials e.g. cutting copper electrodes.
Excellent verbal communication skills.
Willingness to pursue and accept new manufacturing technologies.
Ability to stay focused and organized in a fluid environment.
Understanding of medical device manufacturing preferred.

PHYSICAL DEMANDS AND WORK ENVIRONMENT:

The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

Frequently required to lift, carry, push and/or pull from 20-40 lbs.
Ability to periodically climb and use color vision/depth perception
Sitting, standing and/or walking for up to eight hours per day

LSI SOLUTIONS® BENEFITS INCLUDE:

Bonus Plan, 401(k) plan with company match, Tuition Assistance, Employee Assistance Program (EAP) and Product Discounts
15 Paid Holidays, PTO, Sick Time
Medical, Dental, Vision effective first day of employment

LSI SOLUTIONS® is an equal opportunity employer and does not discriminate based on any legally protected status or characteristic.

Minority/Female/Sexual Orientation/Gender Identity/Disability/Veteran.