Job Title: Mold 2nd Ops Machinist Shifts: Days, Swing, Grave
Dept.: Mold Shop Type: Hourly, Non-Exempt
Supervisor: Mold Supervisor/Assistant Molding Manager Class: Direct
The following are tasks to be performed by the Mold 2nd Ops Machinist. The duties are not limited to this list. Any additional requirements, changes, or deletions will be at the discretion of the Mold Supervisor/Assistant Molding Manager. To perform this job successfully, an individual must be able to perform each essential responsibility and duty satisfactorily.
SUMMARY: The role of a Mold 2nd Ops Machinist includes the setup and operations of manual and CNC machining equipment; the use of basic machinist’s tools and measuring equipment; reading and following Standard Work Instructions (SWIs); filling out necessary forms; tracking job quantities; reading and interpreting part drawings; performing basic computer tasks and performing as a mold machine operator as needed.
RESPONSIBILITIES:
- Sets up, operates and maintains manual, CNC and plastic injection molding machines; ensuring continuity of product
- Uploads part programs as needed
- Previews and simulates part programs, points out problem areas, and modifies programs as needed
- Calculates feeds and speeds on many different materials
- Interprets drawings and applies GD&T
- Breaks parts down into geometric chunks and machining processes
- Measures parts and adjusts processes to bring parts into specification
- Inspects, prepares and packages manufactured goods for shipment to customer
- Uses basic hand and power tools correctly and safely
- Performs all assigned tasks, uses existing documentation on procedures and tolerances, while maintaining special attention to safety, cost, quality and 5s practices
- Uses Altek’s ERP system to correctly and consistently input production data
- Pays close attention to detail when reading, writing or completing all work documentation
- Maintains a clean work area
- Openly shares knowledge and information with fellow employees
- Rationalizes processes and suggest improvements to the SWIs
- Manages workload and shifting priorities
- Creates, updates, locates, organizes, maintains and prints necessary documentation and reports as needed
- Tracks production times and quantities accurately, identifies job and routing problems and/or necessary process and work requirements and relays information to the correct individuals
- Maintains self-motivation and accountability and motivates others through action and behavior
- Exhibits willingness and ability to expand one’s job knowledge and performance tasks, which may be outside of their normal duties
- Completes end-of-shift tie-in log and accurately enters part and scrap count into ERP system
- Adheres to Altek’s Vision, Core Values and Quality Policy, to ensure quality to customers, internal and external
- Proactively maintains established company policies and manufacturing strategies
- Builds and maintains positive rapport with other Altek employees, customers and/or suppliers
- Adapts and modifies as circumstances warrant
- Maintains a positive outlook and treats co-workers with respect and professionalism
- Demonstrates safe and efficient work habits
- Embraces Altek's Quality Policy to ensure quality to internal and external customers
- Embraces Altek's vision, core values, and expected behaviors
QUALIFICATIONS:
- High School Diploma or GED
- Previous experience working with manual and CNC machines preferred
- Experience with CNC programing a plus
- Experience applying GD&T, and ability to apply basic geometry and mathematical principles
- Advanced computer, reading, verbal, math and written skills preferred
- Experience with basic hand and power tools
- Ability to use basic measuring tools (Calipers, Height Gage, Dial Indicator etc.)
- Ablity to work with various individuals and departments in a team environment
- Quality conscious attitude and pride of ownership in designated responsibilities
- Able to learn new skills quickly
- Ability to pass Visual Aids Training Test
- Ability to pass visual acuity and color recognition test
- Ability to read and interpret basic blueprints
- Ability to read and apply the Standard Work Instructions (SWIs)
- Ability to communicate and behave effectively with others in a team environment
- Self-motivated
- Ability to provide team support and assistance to co-workers as needed
PROCESS UTILIZED:
PHYSICAL DEMANDS
Activity Yes, No Comment
Sitting
X
Occasionally
Standing
X
Frequently
Walking
X
Occasionally
Pushing and/or pulling
X
Occasionally
Climbing
X
Never
Bending or stooping
X
Occasionally
Squatting or kneeling
X
Occasionally
Twisting or turning
X
Frequently
Handling, grasping with one or both hands
X
Frequently
Typing
X
Occasionally
Reaching or arm extension
X
Occasionally
Lifting or carrying
X
Occasionally
Time Spend Indoors: 100%
Time Spend Outdoors: 0%
Never = 0% Occasionally = 25% Frequently = 75% Constantly = 100%