Manufacturing Engineer

Position Overview

We are seeking a hands-on Manufacturing Engineer to support and enhance manufacturing operations through process development, continuous improvement, equipment optimization, and technical problem-solving. This individual will focus on improving production efficiency, product quality, safety, and cost-effectiveness while supporting both automated and manual assembly processes.

The ideal candidate will have experience working in a manufacturing environment, particularly with automated or semi-automated assembly lines, and a strong understanding of lean manufacturing principles.

Key Responsibilities

• Develop, implement, and improve manufacturing processes to enhance productivity, quality, safety, and overall operational efficiency.

• Collaborate with engineering teams, vendors, customers, and internal departments to support production goals and manufacturing standards.

• Assist in designing and optimizing automated and manual systems for assembly, material handling, and machine operations.

• Provide technical support for manufacturing processes involving thermal assembly, balancing, fluid transfer systems, servo presses, and in-process and final inspection systems.

• Support the selection, sourcing, and implementation of new manufacturing equipment, tooling, and automation solutions.

• Obtain and evaluate supplier quotes, equipment proposals, and cost estimates while assessing vendor capabilities and reliability.

• Analyze production costs, labor requirements, material usage, and manufacturing schedules to identify opportunities for improvement.

• Evaluate production layouts, equipment placement, and workflow to maximize efficiency and optimize available floor space.

• Work closely with maintenance personnel to troubleshoot equipment issues, coordinate repairs, and minimize production downtime.

• Provide technical guidance on manufacturability, process improvements, testing, and cost-reduction initiatives.

• Utilize engineering and project management tools, including process mapping, flowcharts, PFMEA, and project timelines, to support manufacturing initiatives.

• Assist with process changes, equipment upgrades, and new product introductions.

• Stay informed on advancements in manufacturing technology, automation, tooling, inspection systems, and industry best practices.

• Ensure manufacturing processes comply with company safety, quality, and environmental standards.

• Perform additional duties as assigned.

Qualifications

Required Qualifications

• Associate degree in Mechanical, Electrical, Manufacturing, Controls Engineering, or a related technical field. Equivalent experience, including 6+ years as a Manufacturing Engineering Technician or Apprentice, may be considered.

• Minimum of 3 years of manufacturing engineering experience supporting automated or semi-automated assembly operations.

• Strong mechanical and electromechanical troubleshooting and problem-solving abilities.

• Working knowledge of lean manufacturing principles and continuous improvement methodologies.

• Understanding of APQP processes and manufacturing quality standards.

• Experience utilizing quality and process improvement tools such as PPAP, 8D, 5S, and statistical analysis.

• Proficiency in Microsoft Office applications, including Excel, Word, PowerPoint, Outlook, and Teams.

• Ability to work collaboratively with cross-functional teams in a fast-paced manufacturing environment.

• Strong communication, organizational, and analytical skills.

• Willingness to work directly on the production floor to troubleshoot issues and implement improvements.

Preferred Qualifications

• Bachelor's degree in Mechanical, Electromechanical, or a related Engineering discipline.

• Previous experience in automotive manufacturing.

• Familiarity with Allen-Bradley PLC programming and industrial automation.

• Experience with Cognex vision systems and automated inspection equipment.

• Knowledge of DC electric torque systems, servo presses, and robotic assembly equipment.

• Experience with CAD software such as SolidWorks, AutoCAD, Creo, Pro/E, or Inventor.

• Familiarity with SAP or similar manufacturing ERP systems.

• Knowledge of DFMEA, 3P, Design for Value, or Design for Six Sigma methodologies.

• Experience supporting turbocharger manufacturing or similar precision mechanical assembly processes.

Physical & Work Environment Requirements

• Ability to stand, walk, and work in an active manufacturing environment.

• Occasional lifting of up to 50 pounds may be required.

• Potential exposure to moderate heat, dust, fumes, and varying environmental conditions.

• Must follow all workplace safety procedures, including wearing appropriate hearing protection in designated areas.

• Regular and reliable attendance is required.

You should be proficient in:

• PLC Troubleshooting Skills
• Continuous Improvement
• Troubleshooting Skills
• 5 Why (Root Cause Analysis Method)
• Troubleshooting Industrial Automation Equipment
• PLC Programming Experience
• Industrial Electrical Systems
• Root Cause Analysis
• Work Instructions

Machines & technologies you'll use:

• Programmable Logic Controller (PLC) (Allen Bradley)