Job Details

Job Location: Corporate Headquarters - Indianapolis, IN

Position Type: Full Time

Salary Range: $90,000.00 - $110,000.00 Salary/year

Travel Percentage: None

Job Shift: 8:00 AM - 5:00 PM Monday-Friday

Job Category: Installation - Maint - Repair

Description

Job Title: Manufacturing Maintenance Manager

Department: Manufacturing Engineering

Reports To: Manufacturing Engineering Manager

Classification: Full-Time, Exempt

Location: On-site

JOB OVERVIEW:

The Manufacturing Maintenance Manager is responsible for the maintenance and system upkeep of our manufacturing plant equipment, machinery, and general upkeep of the facility. This position will manage the maintenance department and support operations and engineering by maintaining all press equipment and implementing strategies and procedures that minimize production downtime and increase efficiencies.

The Manufacturing Maintenance Manager contributes to HGCs goals and success by ensuring equipment and machinery operate safely and at peak efficiency, resulting in our products being on-time and high-quality for customer delivery.

ESSENTIAL FUNCTIONS:

Developing and implementing maintenance strategies and procedures that minimize equipment downtime and operational disruptions
Manage and train maintenance technicians
Managing budgets and controlling maintenance costs
Monitoring the efficiency and lifespan of equipment
Coordinating with vendors and suppliers for equipment procurement
Planning and scheduling preventive and corrective maintenance work
Ensuring all maintenance work is documented according to internal and external requirements.
Monitoring the inventory of spare parts and maintenance supplies, planning re-orders to avoid delays in maintenance activities
Ensuring compliance with safety and environmental standards
Training and developing maintenance staff to enhance their skill sets and efficiency
Respond promptly to emergency situations involving equipment breakdowns, mitigating potential hazards or interruptions
Implementing energy-saving measures and sustainability practices in maintenance operations
Troubleshoot and make necessary changes to processes and/or machines within the established written procedure guidelines
Strive to achieve the best performance of machines by ensuring machines are running at established cycle and production rates
Support setup processes
Work with existing vendors and suppliers to supplement inventory and decide the appropriate stock
Safely, effectively, and professionally use all basic hand tools, maintenance shop machinery, diagnostic test equipment, etc.
Install and set up various press equipment to specifications, as well as the ability to position and arrange equipment in multiple configurations to conform with product dimensions, layout, speed, and packaging requirements
Perform minor repairs to existing equipment, defective parts, and new
Manage a team of technicians
Ensure training and development of team members for effective operation and promote skill cross-training to develop a flexible workforce
Perform other duties as assigned

SUPERVISORY RESPONSIBILITIES:
This role will manage and direct the work and objectives of the Manufacturing Maintenance technicians. Responsible for interviewing, hiring, and training their direct reports and appraising performance; rewarding and disciplining employees; addressing complaints; and resolving problems.

REQUIRED SKILLS & ABILITIES:

Knowledge of manufacturing processes and procedures
Understanding of Manufacturing Methods and Procedures, Process Improvement
Must thoroughly understand hydraulics, pneumatics, pumps, gearboxes, rotating machinery, bearings, bushings, gears, conveyor belts, etc.
Must have a high degree of mechanical aptitude to decipher root cause analysis of machinery
Ability to retrofit the facility to meet changing demand
Ability to read equipment manuals and interpret blueprints, electrical schematics, piping, and control diagrams.
Provide a proactive approach to repetitive failures, initiate design change/modification, fabricate new parts, diagnose defective parts, and re-order like materials
Knowledge of preventative maintenance/work order system and ability to maintain system
Profecient math skills
Ability to effectively manage multiple projects simultaneously
Ability to effectively manage both emotional and social intelligence
Strong interpersonal and customer service skills
Strong verbal and written communication skills
Strong analytical and problem-solving skills
Excellent time management skills and ability to efficiently manage priorities and tasks based on importance
Excellent organizational skills and attention to detail
Adaptability skills to effectively manage demands, frequent changes, delays, or unexpected events
Ability to work self-sufficiently to ensure accuracy and quality of tasks
Ability to navigate and resolve internal or external situations effectively and resourcefully
Ability to work effectively in a fast-paced environment
Ability to establish and maintain effective relationships with customers, co-workers, and HGC Industries stakeholders

QUALIFICATIONS:

A Bachelor’s degree in mechanical engineering, industrial engineering, or a related field is preferred, or 5+ years experience in lieu of a degree
Extensive experience in maintenance, preferably in the Manufacturing industry
A minimum of five years in a managerial role
Strong understanding of compliance and safety regulations pertinent to the industry
Strong knowledge of mechanical and electrical systems
Minimum 5 years of relevant work practice in a manufacturing environment
Knowledge of OSHA rules and regulations, including but not limited to lock out/tag out, electrical, guarding, fall protection, PPE, etc.
Working experience leading and participating in a manufacturing environment; Understanding of manufacturing methods and procedures, process improvement
Proficient in reading blueprints, using hand tools, power tools, test meters, and diagnostic equipment
Knowledgeable in electrical systems, mechanically inclined, and strong problem-solving abilities
Experience with robotic controllers and programming automated machinery is required

PHYSICAL DEMANDS:

Standing for extended periods- 5-10 hours a day
Walking for extended periods- 1-5 hours a day
Frequently stooping, kneeling, crouching, and crawling
Climbing on ladders, scaffolding, and/or stairs- when needed
May work with or near dry ice, CO2 gas, and/or silicone
Protective clothing/equipment may be required depending on the job task
Work may be performed in areas of extreme heat

ENVIRONMENTAL CONDITIONS:

Manufacturing plant and office employees can/will be exposed to noise, dirt, dust, fumes, odors, chemicals, and other airborne particles.

TRAVEL REQUIREMENTS:

Occasional travel (15% or less) to local vendors and suppliers

Qualifications