Description
This role will focus on improving manufacturing processes, leading equipment and line installations, and troubleshooting complex mechanical and process-related issues. The ideal candidate is hands-on, detail-oriented, and experienced in a fast-paced, batch-based manufacturing environment.
· Analyze current production processes (extrusion, milling, bonding, sieving, small batch mixing, etc.) and implement improvements to increase throughput, reduce waste, and enhance product quality.
· Lead capital projects including installation of mixers, extruders, chill roll systems, dust collection, and automated packaging equipment.
· Troubleshoot process bottlenecks, material flow problems, and equipment breakdowns in coordination with maintenance and operations teams.
· Develop and optimize SOPs and process control documentation for batch consistency and operational efficiency.
· Apply lean manufacturing and Six Sigma tools to drive continuous improvement across all powder production areas.
· Work closely with Maintenance and Engineering to support preventive and predictive maintenance strategies for key assets.
· Collaborate with R&D and Quality to ensure new formulations and process changes are effectively scaled to production.
· Support EH&S initiatives by identifying and mitigating process risks involving combustible dust, ventilation, and confined space operations.
· Manage project timelines, vendors, contractors, and commissioning activities for new equipment.
Requirements
· Bachelor’s degree in Mechanical, Manufacturing, Chemical, or Industrial Engineering.
· 3+ years of engineering experience in a manufacturing environment (preferably in powder coatings, chemical processing, or batch production).
· Strong knowledge of powder processing equipment: extruders, grinders, mixers, classifiers, bonding equipment, and sieving systems.
· Proven experience leading capital projects from design through implementation.
· Familiarity with combustible dust hazards, NFPA compliance, and dust collection systems.
· Proficiency in root cause analysis and lean manufacturing techniques.
· Strong communication skills and ability to work cross-functionally across Maintenance, Quality, and Production teams.
· Excellent written and verbal communication skills
· Excellent interpersonal and negotiation skills with a proven ability to create and maintain positive working relationships with vendors, suppliers, shippers, and customers.
· Excellent computer skills with Microsoft office/outlook
· Excellent organizational skills and attention to detail.
· Thorough understanding of company products and logistics.
· Strong analytical and problem-solving skills.
Preferred Qualifications:
· Experience with PLCs, HMIs, and automation used in powder manufacturing lines.
· Knowledge of Fiix or similar CMMS software.
· CAD proficiency (SolidWorks or AutoCAD) for plant layout and equipment design support.