Job Description

Position Overview

We are seeking a Maintenance Engineer to support a high-volume manufacturing operation by driving equipment reliability, troubleshooting complex issues, and leading continuous improvement initiatives.

This role blends hands-on electrical troubleshooting, PLC support, project execution, and data-driven decision making to reduce downtime and improve overall equipment effectiveness (OEE).

Key Responsibilities

• Troubleshoot and resolve electrical and controls-related issues on production equipment (motors, sensors, drives, PLC-controlled systems)
• Support and modify PLC programs (Allen-Bradley, Siemens, or similar) for troubleshooting and process improvements
• Lead and support maintenance and capital projects (CapEx) including equipment upgrades, installations, and process improvements
• Analyze equipment performance data to identify trends and implement reliability improvements
• Drive root cause analysis (RCA) and implement corrective/preventive actions to eliminate recurring issues
• Develop and optimize preventive and predictive maintenance programs
• Utilize CMMS systems to track work orders, maintenance history, and performance metrics
• Collaborate cross-functionally with operations, engineering, and maintenance teams
• Support continuous improvement initiatives (Lean, Six Sigma, etc.)
• Ensure compliance with safety standards, policies, and procedures

Qualifications

• Bachelor’s degree in Engineering (Electrical, Mechanical, or related field preferred)
• 3+ years of experience in a manufacturing or industrial environment
• Strong experience with electrical troubleshooting (motors, VFDs, sensors, controls)
• Hands-on experience with PLC systems (Allen-Bradley, Siemens, etc.)
• Experience leading or supporting projects (CapEx, process improvements, equipment upgrades)
• Ability to analyze data and drive data-based decision making
• Familiarity with CMMS systems and maintenance metrics

Preferred Experience

• Experience with high-speed manufacturing or automated production lines
• Knowledge of SCADA systems or advanced controls
• Lean manufacturing / continuous improvement experience
• Exposure to predictive maintenance technologies (vibration analysis, thermography, etc.)

Key Skills

• Electrical & Controls Troubleshooting
• PLC Programming / Debugging
• Root Cause Analysis (RCA)
• Data Analysis & Reliability Engineering
• Project Management (CapEx)
• Preventive & Predictive Maintenance
• Cross-Functional Collaboration

You should be proficient in:

• PLC Troubleshooting Skills
• Project Management
• Data Analysis and Manipulation
• 120/208/240/480 Voltage Systems

Machines & technologies you'll use:

• Variable Frequency Drives (VFD)
• Programmable Logic Controller (PLC)