Responsible for supporting the Lean transformation and daily management initiatives by ensuring strategies are implemented and principles/practices/tools are incorporated in the culture and processes under transformation.
Support the Operational Excellence Manager and Value Stream in implementing lean transformation and daily management across the value stream including:
Gathers data for key performance indicators for functions being reviewed, evaluates current state, and proposes future state goals and objectives.
Implementing tactical strategies to achieve the desired vision
Executing against long and short-term objectives to support the value stream’s goals
Working with necessary site personnel to identify, address, and eliminate process related obstacles
Assisting in the change of systems/processes as required in support of the Lean initiatives
Utilize value stream mapping techniques to design optimal information, material, and production flow methods
To act as a change agent to bring about improvements in the manufacturing process through the active support, participation and leadership of rapid improvement events or projects, that includes:
Owning pre and post standard work.
Lead or facilitate continuous improvement projects and events.
Participating in Gemba walks and coaching employees on continuous improvement, standard work. development/modification/adherence, flow, takt time attainment, and problem-solving abnormalities.
Providing necessary training specific to Lean Transformation tools and methodology.
Helping update and maintain visual performance tools, including mission control and MDI boards
Following up on action plans
Assisting all teams as needed to ensure improvements are made and sustained
Executing key activities as part of Lean Transformation and daily management including tasks such as:
Support value stream analyses events.
Conducting cycle time analyses, time studies, line balance improvements, workplace analysis improvement.
Creating and implementing standard work and teaching/coaching line leaders to do the same.
Implementing / coaching the use of cell control boards and other visual management tools
Lead, coach and assist teams in problem solving activities.
Resolving issues after continuous improvement events to achieve desired state.
To support the launch of all activities needed to incorporate Lean Transformation and daily management into the Value Stream culture; includes:
Assisting in identifying on-going training needs
Supporting communication of the direction of Lean Transformation and daily management initiatives to employees
Utilize change management model.
Ensure high levels of engagement for continuous improvement events participants.
Drive change through coaching of employees and leaders to drive lean behaviors, principles and practices.