3rd shift (11pm-7:30am)
Essential Duties and Responsibilities
- Troubleshoot, repair, and maintain 20X production tester equipment, including automated testers, test fixtures, electrical/electronic components, PC-based systems, HMI interfaces, communication devices, controls, sensors, cables, probes, and measurement systems.
- Respond to production downtime calls in a timely manner and work safely to identify root cause, restore equipment operation, and reduce repeat failures.
- Perform preventive maintenance, inspections, and equipment checks in accordance with department procedures, maintenance schedules, and production requirements.
- Support Static Accuracy Checks, tester verification activities, calibration-related checks, and other quality control activities required to maintain tester accuracy and product confidence.
- Read and interpret electrical schematics, wiring diagrams, tester documentation, maintenance records, equipment manuals, and related technical information to support troubleshooting and repair activity.
- Document repairs, downtime findings, PM activity, parts usage, SAC results, temporary countermeasures, and follow-up items accurately in the appropriate maintenance systems or passdown formats.
- Support equipment installation, tester modifications, fixture improvements, countermeasure implementation, continuous improvement activities, and other assigned projects within the 20X tester areas.
- Follow all DENSO safety policies and procedures, including PPE requirements, Stop-Call-Wait expectations, LOTO/3S requirements, and department work standards.
- Communicate effectively with production associates, Team Leaders, maintenance leadership, engineering, Tester Design, quality, and other support groups during downtime response, escalation, passdown, and follow-up activity.
- Maintain a clean, organized, and safe work area while supporting 5S, equipment reliability, and department performance goals.
Required Qualifications
- Associate degree, technical diploma, or equivalent technical training in Electronics, Electrical Engineering Technology, Mechatronics, Industrial Maintenance, or a related field preferred; equivalent hands-on experience may be considered.
- Experience troubleshooting electrical, electronic, PC-based, automated, or PLC-controlled production equipment in a manufacturing environment.
- Ability to use multimeters, basic electrical test tools, wiring diagrams, schematics, equipment manuals, and maintenance documentation to diagnose equipment issues.
- Working knowledge of sensors, relays, power supplies, I/O devices, controls, communication networks, measurement circuits, and automated test equipment concepts.
- Strong problem-solving skills with the ability to respond quickly to production downtime while maintaining safety, quality, and productivity standards.
- Ability to communicate clearly and professionally with production, maintenance leadership, engineering, quality, and other support groups.
- Ability and willingness to work assigned shift schedules, overtime, weekends, holidays, training assignments, and off-shift support as required by business needs.
Work Environment and Physical Requirements
- Work is performed primarily in a DENSO automotive manufacturing environment supporting 20X production tester areas and related equipment.
- Position requires regular time on the production floor and may involve working around automated equipment, energized electrical cabinets, test fixtures, compressed air, moving equipment, and active production processes.
- Must be able to follow all required safety procedures, including PPE, LOTO, 3S, Stop-Call-Wait, quality, and department communication standards.
- Must be able to stand, walk, bend, reach, climb, kneel, and work in and around production equipment as needed to perform maintenance and troubleshooting tasks.
- May be required to lift, move, or carry tools, parts, fixtures, and equipment components in accordance with company safety guidelines.
- May require fast response to downtime, shift-to-shift pass down, weekend support, overtime, and coordination with multiple support departments.