Job Description

Start here, end here. There is a reason why we have so many employees with 20+ years with the company-Pace offers careers. Join us in becoming the premier die casting manufacturer and engineering solutions supplier worldwide.

Job Summary:

The Controls Engineer at Pace Industries is responsible for designing, developing, and maintaining automation and control systems within our aluminum die casting facility. This role ensures that all automated processes, including die casting, CNC machining, and ancillary systems, operate efficiently, safely, and with minimal downtime. The Controls Engineer works closely with production, maintenance, and engineering teams to troubleshoot issues, implement improvements, and support new equipment installations.

Key Responsibilities:

Automation & Control Systems Development:

• Design, program, and troubleshoot PLC, HMI, and robotic control systems for manufacturing equipment.
• Develop and optimize automation programs to improve cycle times, quality, and efficiency.
• Configure and maintain industrial communication networks (Ethernet/IP, Profinet, Modbus, etc.).

Maintenance & Troubleshooting:

• Diagnose and repair control system failures, including PLC, HMI, sensors, and motor controls.
• Provide technical support to maintenance teams for troubleshooting automation-related issues.
• Lead root cause analysis of recurring automation faults and implement corrective actions.

Process Improvement & Optimization:

• Analyze data and trends from automation systems to identify opportunities for efficiency improvements.
• Support process engineering in optimizing machine sequences and automation logic.
• Implement safety improvements in automated systems, ensuring compliance with OSHA and NFPA 79.

Project Management & New Equipment Installation:

• Collaborate with cross-functional teams on the specification, selection, and commissioning of new automated equipment.
• Develop electrical schematics and control panel layouts in coordination with vendors.
• Manage automation projects from conception to implementation, ensuring adherence to timelines and budgets.

Documentation & Compliance:

• Maintain and update PLC, HMI, and electrical documentation for all production equipment.
• Ensure compliance with industry standards (NFPA 70E, NEC, UL508A, etc.).
• Train technicians and operators on automation best practices and troubleshooting techniques.

Qualifications & Skills:

Required:

• Bachelor’s degree in Electrical Engineering, Controls Engineering, or related field (or equivalent experience).
• 3+ years of experience in automation/controls engineering, preferably in a manufacturing environment.
• Strong proficiency in PLC programming (Allen-Bradley, Siemens, or similar).
• Experience with HMI/SCADA development and troubleshooting.
• Knowledge of industrial robotics (Fanuc, ABB, etc.) is a plus.
• Understanding of electrical schematics, control panel design, and motor controls (VFDs, servos).
• Ability to analyze data and implement process improvements in an automated environment.

Preferred:

• Experience in aluminum die casting or metal manufacturing.
• Familiarity with vision systems and process monitoring.
• Knowledge of Industry 4.0 technologies, including IIoT and predictive maintenance tools.
• Proficiency in AutoCAD Electrical or similar design software.

Work Environment:

• Fast-paced, high-volume manufacturing environment with exposure to molten metal, industrial equipment, and automation systems.
• Requires time on the production floor, troubleshooting equipment alongside maintenance and engineering teams.

Pace is a career destination for engaged, passionate and talented people who are driven to seek the innovation, growth and opportunity that only we offer.