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Controls Technician

Harlan Bakeries, LLC

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Avon, IN
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Job Description

As posted by the hiring company

Job Overview:

Overview

The Controls Technician is responsible for ensuring equipment operates efficiently, meeting all safety and quality standards critical to food production.

Job Responsibilities

  • Diagnose, repair, and maintain programmable logic controllers (PLCs), human-machine interfaces (HMIs), variable frequency drives (VFDs), and other automation systems;
  • Respond to equipment malfunctions to minimize downtime and maintain production schedules;
  • Program, calibrate, and optimize PLCs and related control systems to meet operational needs;
  • Conduct regular updates and backups of control programs to ensure system integrity;
  • Collaborate with engineering teams to upgrade existing systems or install new automation equipment;
  • Ensure all control systems comply with food safety regulations (e.g., FDA, HACCP) and company standards;
  • Maintain accurate records of maintenance, repairs, and modifications in the CMMS (Computerized Maintenance Management System);
  • Support audits by providing documentation and ensuring compliance with food safety standards;
  • Perform routine inspections and preventative maintenance on electrical and control systems;
  • Recommend and implement process improvements to enhance production efficiency and reduce costs;
  • Adhere to all plant safety policies and procedures, ensuring work is performed safely and efficiently;
  • Performs other required tasks as assigned.

 

Job Requirements

  • Associate’s degree or equivalent in Electrical Engineering, Automation, Mechatronics, or related field;
  • Minimum of 5 years of experience in industrial automation or controls in a manufacturing environment; experience in food manufacturing preferred;
  • Proficiency in PLC programming and troubleshooting (e.g., Allen-Bradley, Siemens, etc.);
  • Knowledge of motor controls, VFDs, and servo systems;
  • Familiarity with food safety standards and regulations (e.g., GMP, HACCP, FDA);
  • Strong analytical and problem-solving skills;
  • Excellent verbal and written communication skills;
  • Ability to work independently and as part of a team in a fast-paced environment;
  • Exposure to a food manufacturing environment, including varying temperatures, noise levels, and the presence of food allergens;
  • Ability to lift up to 50 lbs. and perform physical tasks such as climbing, bending, and standing for extended periods.