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Controls Engineer II

James Hardie Industries USA

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Reno, NV
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Job Description

As posted by the hiring company

Job Overview:

Position Summary

As a member of the maintenance improvement program reporting to one of our Senior Engineers, the Controls Engineer performs functions to implement a preventive /predictive maintenance program which will maximize site equipment reliability and develop strategies and methods that improve site preventive/predictive maintenance.

Position Responsibilities

This program is in its infancy and will require ground up population of the Computerized Maintenance Management System (CMMS) by: (60%)

  • Identifying all equipment and creating equipment identification lists and assigning respective numbers to each piece of equipment;
  • Creating bill of materials for all equipment;
  • Writing preventive maintenance procedures and frequencies based on vendor recommendations, professional experience, and best available practice; and
  • Drawing updates for fabricated parts.

Works and collaborates with various departments to develop and maintain specific targets, strategies and tactics to maximize equipment availability to drive asset productivity improvement by: (20%)

  • Reviewing preventive maintenance (PM) procedures and modifying accordingly;
  • Reviewing existing data to investigate equipment trends;
  • Identifying failure modes and writing preventive procedures;
  • Implementing predictive maintenance (PdM) technology;
  • Writing work process improvements;
  • Setting up reliability based metrics while ensuring compliance with all regulatory agency and company requirements; and
  • Designing and developing new and unique repair methods and procedures.

Work closely with maintenance and/or production personnel to resolve chronic equipment related issues by appropriately using reliability tools such as: (20%)

  • Reliability Centered Maintenance (RCM);
  • Root Cause Failure Analysis (RCFA);
  • Failure Modes and Effects Analysis (FMEA); and
  • Predictive technologies such as thermal imaging, vibration analysis, and acoustic monitoring.

The position responsibilities outlined above are in no way to be construed as all encompassing. Other duties, responsibilities, and qualifications may be required and/or assigned as necessary.

Quantitative Dimensions

Decision Making: The Controls Engineer uses professional judgment and accepted best practices to populate a computer maintenance management system with equipment, preventive maintenance procedures and bill of materials in the first step of establishing a reliability centered maintenance program.

Supervisory/Lead Responsibilities: Works with Maintenance Engineers ,Maintenance Leads , Maintenance Technicians and Planners to develop a planned preventive/predictive maintenance program.

Scope of Position: The Reliability Engineer is responsible for populating the CMMS with bill of materials, preventive maintenance procedures and frequencies which provides the foundation for the maintenance reliability program. As this foundation is established the job will evolve into a leadership and trainer role for planned and preventive maintenance programs in our facilities. The position as offered is based in Texas but will require travel to establish the program in other Company facilities as required.

Position Requirements

Knowledge, Skills, and Abilities:

Required:

  • Skilled with the standard features of various personal computer word processing and spreadsheet software (Microsoft Word and Excel, PowerPoint, Outlook, Internet, and other proprietary software).
  • Experience with a computer maintenance management system (CMMS), such as MP2 or similar system.
  • Strong interpersonal and written/oral communication skills with the ability to relate well and cooperate with others to effectively coordinate activities and accomplish goals.
  • Demonstrated ability to pay attention to detail and continual diligence about follow-up.
  • Strong desire to learn.
  • Well organized with the ability to multi-task.
  • Must be able to lead and be a part of cross-functional teams.
  • Knowledgeable of root cause and fault tree analysis techniques.
  • Ability to thrive in a fast-paced environment.
  • Sound judgment, problem solving and critical thinking skills.
  • Ability to manage the flow of all required information and documentation.
  • Ability to deliver sustainable and superior results.

Education/Experience:

Required:

  • BS Degree in Engineering (Industrial ,Mechanical ,Electrical or Chemical) (preferred).
  • 3 or more years experience in a manufacturing maintenance environment.

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James Hardie is an equal opportunity employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, age, protected veteran status, among other things, or as a qualified individual with a disability. Equal Employment Opportunity is the law.