Job Description

Position Summary:

A growing industrial organization is seeking a skilled Controls Engineer to support and enhance manufacturing operations through expert-level PLC programming, troubleshooting, and industrial data integration. This role emphasizes Siemens PLC systems and SQL database development to drive process improvements, automation, and real-time data analytics.

The ideal candidate is passionate about continuous improvement, enjoys a fast-paced environment with evolving projects, and is eager to contribute to smart manufacturing and digital transformation initiatives.

Key Responsibilities:

• Program, troubleshoot, and maintain Siemens-based automation systems (S7-1200, S7-1500, TIA Portal, Step 7, WinCC).

• Enhance PLC and HMI/SCADA systems for reliability and process efficiency.

• Design and implement SQL databases for real-time data collection and analysis.

• Apply data-driven insights to optimize performance and resolve issues.

• Collaborate cross-functionally to integrate automation systems with MES platforms and enterprise data systems.

• Utilize protocols such as OPC UA, MQTT, Modbus, and Profinet for system communication.

• Perform diagnostics and root cause analysis for automation-related issues.

• Support IIoT and smart manufacturing initiatives and infrastructure.

• Maintain up-to-date technical documentation including schematics and ladder logic diagrams.

• Ensure compliance with safety, industry standards, and cybersecurity best practices.

• Perform additional duties as needed.

Minimum Qualifications:

• Bachelor’s degree in Electrical Engineering, Controls Engineering, or related technical field.

• At least 2 years of hands-on experience with PLC programming and industrial automation.

Preferred Knowledge & Skills:

• Expertise in Siemens PLC platforms and HMI development.

• Proficiency with SQL databases and structured data systems.

• Familiarity with SCADA systems, automation protocols, and networking.

• Experience in data analytics and applying insights to manufacturing systems.

• Strong troubleshooting and problem-solving capabilities.

• Ability to manage and prioritize multiple technical projects.

• Familiarity with programming languages such as Python or SQL scripting.

• Experience with Plex MES or comparable systems.

• Exposure to cloud-based data platforms and IIoT technologies.

• Siemens or equivalent industry certifications are a plus.

Work Environment & Physical Demands:

• Combination of office and manufacturing floor environments.

• Frequent standing and tool use when evaluating equipment.

• Prolonged computer use at a desk.

• Ability to lift up to 25 lbs occasionally.

• Visual acuity for equipment inspection and digital interfaces.

• Use of PPE as required in manufacturing areas.

You should be proficient in:

• PLC Programming Experience
• SCADA Experience

Machines & technologies you'll use:

• Programmable Logic Controller (PLC) (Siemens)