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Control Systems Manager - Irving TX

Matheson

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Irving, TX
LOCATION

Job Description

As posted by the hiring company

Job Overview:

JOB SUMMARY

We are seeking a highly skilled Control Systems Manager to lead the automation, operational technology, and advanced process control strategy for our air separation plants. In this role, you will lead a team of automation engineers, manage complex engineering projects from conception to completion, and ensure maximum system uptime, safety, and operational efficiency. The ideal candidate blends deep technical expertise in PLC/SCADA programming with strong leadership capabilities to drive continuous improvement and technological innovation across our facilities. This role is based out of the Irving, TX office.

 

Essential Functions

Essential Function

·         Direct a multidisciplinary automation team, providing mentorship and technical direction across plant controls, project engineering, operational technology (OT), and advanced process control (APC).

·         Establish and enforce company-wide standards for PLC/SCADA programming, code management, and engineering documentation across the plant fleet.

·         Manage department logistics, including setting key performance indicators (KPIs), estimating capital project budgets, and managing specialized external vendors or system integrators.

·         Support 24/7/365 continuous plant operations by ensuring all control system needs are met and minimizing production downtime, while leading full root-cause investigations into any control system failures or anomalies to implement corrective actions and prevent future occurrences.

·         Govern plant Operational Technology (OT) infrastructure by ensuring high availability, robust data historization, and strict adherence to safety codes, industry standards, and corporate cybersecurity protocols.

·         Orchestrate modernization and automation CapEx projects by identifying obsolete or underperforming legacy hardware, networks, and software applications, and directing controls project engineers from early-stage architecture design through final commissioning to deliver upgrades smoothly, on time, within budget, and to the correct scope via extensive cross-functional coordination.

·         Oversee and maintain upgrades of departmental and corporate business systems like maintenance programs, electronic management of change systems, inventory management systems, etc.

·         Drive plant energy efficiency and performance optimization by guiding the development and deployment of Advanced Process Control (APC), while actively pursuing AI systems, new automation technologies, and digital transformation projects.

·         Enforce strict Management of Change (MOC) protocols for all control system modifications, ensuring thorough risk assessment, documentation, and pre-commissioning safety reviews are completed prior to implementation.

·         Maintain the validated state of plant control systems, ensuring all software, hardware, and logic changes comply with medical product manufacturing regulations and quality standards.

·         Collaborate cross-functionally with operations, safety, quality and engineering teams to align automation strategies with global business goals.

·         Assist with Corporate cybersecurity initiatives such as working with IT and our European and Asian partners to develop OT protocols for all operations related groups.

·         Coordinate with team to preserve control system backups and manage annual funding for operational licenses critical to operations.

 


Required for All Jobs

Performs other duties as assigned

Complies with all policies and standards