Job Description

JOB SUMMARY: Entry level position. Under close supervision learns basic set­up and operations of a major machine tool in the assigned cell. Learns to machine surfaces of various types of metals to specifications and close tolerances. Uses precision measuring instruments. Learns to select tools, dies, cams, wheels, spacers etc. for proper set-up, and make minor repairs to machines. While in this position employee will be expected to operate other cell machines or perform other cell duties while not actively training.

DESCRIPTION OF ESSENTIAL FUNCTIONS AND RESPONSIBILITIES:

1. Include the following. Other duties may be assigned as necessitated by Company production requirements.
   Under the supervision of the Supervisor and direction of Leadperson performs the following:
   Learns to set-up and operate a major machine tool used in the cell. Learns calibration, adjustment, layout, safe operating procedures etc. per requirements on a task basis.
2. Measures, marks and scribes stock for machining requirements. Verifies dimensions, alignments and clearances to specifications. Visually or with various precision measuring instruments such as calipers, micrometers, gauges, etc. checks product for accuracy. Sets specific machine speeds, feed rates and spacings per task requirements. Performs machining to close tolerances as called out by blueprints/documentation.
3. Provides necessary counts, processes documentation correctly, and maintains daily production logs using computer software applications or production worksheets. Keeps interim records for subassemblies, material, tooling, rework, etc. while in the cell. Gains familiarity with Statistical Process Control (SPC) where applicable.
4. Uses basic Machine Shop Theory to understand specifications such as blueprints, sketches, models or descriptions, or verbal orders, and visualizes product to determine dimensions, tolerances and parts to be machined. Learns good machining procedures, basic tooling principles and techniques, and concepts of efficiency of optimizing sequence of operations.
5. Works as an active team member by participating in problem solving, team building, and all other team activities to improve the processes, productivity, quality, etc. of the production operations in a cell. Uses interpersonal skills as well as good written and verbal communications. Assists other cell members as required

Equipment/Process Responsibilities - Performs duties where property, tools, equipment or machines may be damaged, or man hours lost through improper daily maintenance or attention to processing. Sets up and makes adjustments of major machine tool attachments, tooling, accessories etc.. Maintains and effects minor repairs of machine.

Material or Product Responsibilities - Performs duties that require close attention to work and supporting documentation specifications and other requirements. Responsibility for accuracy of parts machined. Visually and/or with measuring instruments, checks work performed for proper results. Work is frequently checked by Trainer.

Responsibility for Communications/Work with others - Accuracy of communication is mandatory to the successful production and qualification of workpieces.   Must communicate to appropriate personnel any problems or concerns regarding quality of work received, training taught, or time flow of work in progress as it affects production schedules.

Safety Responsibilities - Good housekeeping, knowledge of good machining safety is necessary. Adherence to Company Safety Rules is mandatory. Protective equipment and clothing appropriate to the task at hand is required

Initiative and Ingenuity - Initiative to learn the job is a basic requirement for this entry level position. Minimal initiative or ingenuity toward production machining processes used by Company is required due to entry level nature of machining work. As learning progresses, job will require more initiative in being trained/taught about machine, processes etc. and in solving problems associated with the set-up and operation of the machine. Will use ingenuity in using or adapting tooling and shop aids to perform machining operations. Makes suggestions for improving the efficiency of work flow or equipment operation. Takes on or reports for additional work as current tasks are completed. Performs other work related tasks as deemed necessary by Company needs.

WORK ENVIRONMENT

 
Environmental Surroundings - Work is in a machine shop environment where noise, temperature fluctuations, the repetitive nature of job, etc. are less desirable than in a typical office environment.

Unavoidable Hazards - Possible hazards related to cuts, bruises, finger and hand injuries and muscle strains. Some exposure to metalworking fluids and airborne particles. Protective safety wear and equipment should be worn as appropriate to the task at hand.

 
Physical - Able to lift up to 50 pounds. Requires strength to adjust requisite equipment to set-up specifications. Hand and finger manipulation required for machine and computer operation. Able to reach, bend and stretch. Able to use tools required for machine set-up which may be fatiguing and require extensive physical exertion for extended periods of time. Most job assignments require standing and/or sitting for periods exceeding 15 minutes at a time.

Mental - Work at times is highly repetitive and monotonous. However, set-up and/or machine repair is varied and may require improvisation and ingenuity. Reasoning ability required to interpret basic specifications and documentation of a technical nature. Must be able to draw valid conclusions from a variety of machining technical variables. Required to organize work flow for best efficiency.

Visual - Close attention to detail with moderate eye concentration over long periods of time. Able to read various precision instruments such as micrometers, calipers, gauges, etc. Must be able to visually check workpieces for quality.

1st shift 5:00am to 1:30 pm LG 7