Job Description

POSITION PURPOSE

Provide production support by performing setup, troubleshooting and operations of automated welding cells within a production facility, as well as implementing best practices and proactively assess welding/robotic applications, as well as mentor Auto Technician I and II team members

RESPONSIBILITIES AND RESULTS

• Mentor Automation Technician level I & II members as well as Weld Technicians • Ability to execute with proficiency all duties and responsibilities requirements of Automation technician II • Follow all safety procedures and protocols while servicing or maintaining equipment • Demonstrate advanced level proficiency in troubleshooting using electrical / mechanical prints • Use electrical system knowledge and electrical schematics / prints to troubleshoot electrical components and circuits (Connecting circuit breakers, transformers, or other components in a junction box or panel): Intermediate level w/Electrician Supervision o Wiring harnesses o Drive systems o Relays o Boards o Motors • Modify and perform intermediate programming tasks of robots in all robotic applications o Basic Offline Programming using RoboCAD/Robot Studio o TCP Verification o I/O Simulation o Move Creation/Modification o Zone Setups • Intermediate weld troubleshooting for all welding applications (drawn arc, GMAW, resistance welding, projection welding, Pneumatic systems, etc.) • Use the following equipment safely: Advanced level o Hand measuring toolsAmp meters o Welding current meter o Digital force gauge o Micro-Ohm meter • Fixture adjustments – minor shim moves on processes based off of manufacture details (with guidance from a Weld Maintenance Mechanic III or Manufacturing Engineer) • Understanding of shimming processes • Setup and Troubleshoot Poke Yoke systems and applications • Automation Technician III must demonstrate competency in (1) of the below specialties; • Controls: o PLC Programming o Intermediate PLC programming (add sensor & change sequence) o Strong understanding of ladder logic and intermediate level ability to troubleshoot issues through a PLC o Program Panel View (HMI) o Troubleshoot/ Setup I/O blocks o Search, cross reference, and edit a program o Troubleshoot HMI system o Load program o Replace components (i.e., logical module, screen, etc.) o Replace system, set IP address, set system name • Troubleshoot Valve StacksRobotics: o Intermediate robot programming methods o Load ID o Gun Tuning o Adding system components (i.e., add valves/ I/O blocks) o Program robot offline (write routines) o Setup / troubleshoot issues with tool changers o Setup / troubleshoot issues with external axes o TCP creation and verification (experience with ABB Bullseye system is a plus) o Creating offset positions o Replace motors, resolvers, serial pulse codersWelding o Intermediate Weld Troubleshooting o If needed, rebuild or reload schedules. Make changes as directed by Weld Engineers using RAFT o Emhart DA schedule changes as directed by Weld Engineers o Conduct preventive maintenance activities on specialty equipment o MIG weld schedule changes as directed by Weld Engineers o Cap / Electrode studies and weld validation o Calibrate squeeze force on spot weld guns o Troubleshoot Drawn Arc Stud Welding issues as well as basic programming o Troubleshoot/ setup projection welds o Working knowledge of Miyachi Weld Tester

SKILLS AND KNOWLEDGE

Ability to read and interpret job element sheets • Ability to interpret and troubleshoot using mechanical and electrical prints • Ability to use a variety of gages (functional, go/no go) required • Ability to use hand tools properly • Ability to use Multi meters, Amp meters, weld current meters, force gauges, micro-ohm meter • Ability to practice and follow Challenge’s safety policy and procedures • Ability to locate and troubleshoot the root cause of issues • Strong understanding of welding processes • PC and keyboard/mouse skills required • Ability to lift/move material weighing up to 60 pounds • Ability to work as a contributing member within team environment • Has high standards of performance for self. Takes responsibility for actions, results, and mistakes. Is thorough, accurate, and reliable when performing and completing job tasks; demonstrates honesty and integrity in all aspects of work. • Able to be self-motivated and prioritize tasks as assigned • Takes positive action to objectively resolve conflict by listening, staying focused on issue to find resolution, and monitoring progress. Maintains positive relationships by constructively resolving conflicts. • Uses feedback from others to continuously improve performance and work relationships. • Moves within own and/or other work areas (flexes) to support plant flow. Works with sense of urgency to meet needs of customers. • Has ability to focus on benefits of change and see it as positive; approaches change or newness in constructive/objective manner; views change as learning opportunity. • Updates and relays pertinent information to shift supervisor and to oncoming shift • Is at work when scheduled and ensures coverage when absent • Must be able to understand and follow written and verbal workplace instructions • Must be able to work up to 12 hours per day including Saturday and Sunday

REQUIRED EDUCATION AND EXPERIENCE

▪ High School Graduate or equivalent ▪ Industrial truck and aerial platform licenses ▪ Excellent verbal communication skills ▪ Experience with Microsoft applications (i.e., word, excel, outlook, etc.) ▪ Successful completion of Automation Technician II written and performance tests (internal candidates) ▪ Successful completion of Automation Technician II written and performance tests (internal and external candidates) ▪ Knowledge of PLC systems and Intermediate programming methods ▪ Industrial Maintenance / Machine Repair / Electrician Journeyman certification, or 2-year technical degree, or equivalent work experience

Experience

Minimum 3 years of Weld Technician, Automation Technician, or equivalent experience

PREFERRED EDUCATION AND EXPERIENCE

• Mechatronics certificate or journeyperson card • Associates degree in mechatronics, controls, maintenance technician • Minimum 6 years combined experience and education as an Automation Technician or Equivalent experience and education • Strong electrical and mechanical background in industrial and automated systems

You should be proficient in:

• PLC Troubleshooting Skills
• Electrical Schematics
• Troubleshooting Skills
• Industrial Robot Programming
• Electrical Installation
• Troubleshooting Industrial Automation Equipment
• PLC Programming Experience
• Programming Machine Vision Systems
• Electrical / Electronic Systems
• Pneumatics Troubleshooting

Machines & technologies you'll use:

• Robotic Welder
• Programmable Logic Controller (PLC) (Fanuc)
• Industrial Robot (Fanuc, ABB)