Job Description

Description

Position Summary:

We are seeking a motivated Specialty Folder Gluer Operator Assistant to join our production team in the corrugated packaging industry. This position plays a critical role in assisting in the efficient operation of high-speed specialty folder gluer machines, maintaining the highest standards in safety, quality, and productivity.

Major Responsibilities:

• Support a Machine Operator with a strong focus on safety, quality control, housekeeping, and production efficiency.
• Collaborate with Design, Client Services, Scheduling, Sales, and Maintenance teams to coordinate order fulfillment and pre-production planning to meet customer specifications and deadlines.
• Ensure compliance with all plant safety procedures, quality assurance protocols, and standard operating procedures (SOPs).
• Assist in the operation and set up a variety of specialty folder gluer equipment (e.g., Bobst, J&L, Revi-Cart, or equivalent) according to job specifications.
• Assist with setting and calibrating machine components including:
  • Feeder belts, folding fingers, back fold mechanisms
  • Glue systems and patterns (cold or hot melt applications)
  • Folding rails, rollers, delivery belts, and compression sections
• Perform and document incoming material inspections, in-process quality checks, and final product verifications to meet ISO or GFSI standards (if applicable).
• Help monitor and achieve target setup times and run speeds while minimizing machine downtime and scrap.
• Communicate with supervisors for reassignment or machine downtime management, escalating mechanical issues to the Maintenance Department as necessary.
• Accurately input production data using manufacturing software or ERP system (e.g., Amtech or similar)

Daily Responsibilities:

• Assist in performing machine setup and quality checks at the beginning of each shift.
• Input shift production data, scrap, downtime, and performance metrics into production tracking software.
• Complete all required inspection documentation (e.g., performance logs, quality checklists, job tickets).
• Maintain a clean and organized work area in compliance with 5S and lean manufacturing principles.
• Ensure glue tanks, nozzles, and application systems are cleaned and operating efficiently.

Weekly Responsibilities:

• Help to coordinate with Maintenance and Production Supervisors to ensure machines receive preventative maintenance and cleaning.
• Help to review job changeovers and recommend improvements for efficiency and quality.
• Support training and onboarding of new team members and cross-train operators on specialized equipment as needed.
• Participate in departmental safety meetings.

As-Needed Responsibilities:

• Assist in the calibration of quality inspection devices and review Standard Work procedures.
• Assist to execute scheduled and unscheduled preventative maintenance tasks including belt adjustments, lubrication, and part replacements.
• Safely handle, dispose of, and label adhesive waste and production scrap according to company policy and environmental regulations.
• Assist in the transition and setup for new product launches, prototyping, or customer trials.
• Other duties as assigned

Qualifications

Skills & Qualifications:

• Strong mechanical aptitude with the ability to troubleshoot and adjust high-speed folder gluer equipment.
• Working knowledge of corrugated substrates, folding/gluing specifications, and finishing processes (e.g., crash-lock bottom, four-corner, six-corner, etc.).
• Detail-oriented with strong analytical, organizational, and time management skills.
• Competency in using Microsoft Office, ERP systems, and production reporting software.
• Ability to read and interpret technical drawings, job tickets, and QA documents.

Education & Experience:

• High school diploma or equivalent required.
• 3–5+ years of hands-on experience operating specialty folder gluers in packaging industry
• Previous leadership or team lead experience is highly desirable.

Physical Requirements:

• Ability to stand, bend, and lift for extended periods (up to 12-hour shifts).
• Must be able to lift up to 50 lbs and operate equipment in a manufacturing environment.
• Tolerance to noise, dust, and adhesives commonly found in corrugated facilities.